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Spanish The gummy production line is a fully integrated assembly of specialized candy machines designed to produce gummy candies (like gummy bears, gummy worms, vitamin gummies, etc.) efficiently and consistently. This equipment typically includes a heated mixing kettle or vacuum cooker, depositor, cooling tunnel, demolding device, coating/polishing unit, and automatic packaging machines. Modern gummy production lines (sometimes called jelly candy machines) automate every stage – from mixing and cooking the gelatin-based syrup to depositing, cooling, and packaging the finished candy. In fact, industry experts note that a contemporary gummy candy machine is “an indispensable key equipment” that greatly improves production efficiency and ensures stable product quality.
In practice, even a compact tabletop depositor can streamline a small-batch gummy candy manufacturing process, while large floor-standing units serve high-volume candy makers. Key components include:
Cooking/Mixing Kettle: Heats and stirs gelatin, sugar, water, fruit puree, and acids to form the gummy syrup. Precise temperature control (often via vacuum cookers) ensures full gelatin activation and a smooth slurry.
Depositor (Candy Mold Machine): Automatically portions and injects the cooked gummy liquid into gel or silicone molds. Depositors feature one or more hoppers and multiple nozzles to form shapes (bears, worms, letters, etc.) consistently. Advanced models use PLC-driven servo systems and changeable molds to produce single- or multi-colored gummies in custom shapes.
Cooling Tunnel: Molded gummies travel through a chilled conveyor tunnel (usually 20–60 minutes) where they set to the correct firmness. Even cooling prevents melting or sticking, preserving the desired texture and shape.
Demolding/Release System: Once solidified, gummies are released from their molds. Silicone mold machines may pop gummies out gently; starch-mold systems typically include brushes or air jets to free the candies.
Coating and Polishing Unit: (Optional) Tumbler machines can sugar-coat or apply oil to the gummies, enhancing flavor, appearance, and preventing pieces from sticking together.
Drying Equipment: Some recipes require additional drying in low-temperature rooms or trays to reach the perfect chewiness. Proper drying also extends shelf life without sacrificing texture.
Automated Packaging Line: The last step seals the finished gummies in bags, bottles or blister packs. Machines fill, weigh, and seal packages, often adding labels and date codes. Automated packaging protects product freshness and meets labeling regulations.
Together, these units form a continuous automatic gummy production line that can run 24/7 with minimal supervision. Manufacturers stress that a well-designed gummy line not only speeds up output but also maintains consistent quality – for example, fully-automated systems ensure each gummy has the same weight, texture and color.
Gummy Candy Production Process (Step-by-Step)
An industrial gummy production line follows a precise sequence of steps. Below is a typical step-by-step outline:
Ingredient Preparation & Mixing: Raw ingredients (gelatin or pectin, sweeteners, fruit purees or flavor concentrates, water, and any acids or vitamins) are weighed and loaded into the mixing kettle. The kettle heats and agitates them until a uniform gummy syrup forms. (Using a vacuum in the cooker can help remove air and control moisture for a clearer, chewier gummy.)
Cooking: The syrup is brought to the exact temperature needed to fully dissolve all ingredients and activate the gelatin. Continuous stirring prevents hot spots. Advanced lines may use continuous or thin-film cookers for consistent results.
Coloring and Flavoring: Once cooked, the liquid base is transferred to a dosing unit where food colors, additional flavors, and any functional additives (like vitamins or CBD) are injected. Precise pumps ensure each gummy will have the correct flavor and nutrient dose.
Depositing into Molds: The hot, flavor-infused gummy liquid is immediately deposited into multi-cavity molds on a conveyor. Each nozzle dispenses a fixed volume into each mold cavity, controlling portion size and shape. Molds can be metal (for reusable shaping) or starch-based (traditional mogul molding).
Cooling and Gelation: Filled molds pass through a cooling tunnel or room. Over ~20–60 minutes (depending on gel formula and gummy size), the mixture cools to solidify into a gelatinous candy. Proper cooling is critical to prevent the gummy from becoming sticky or misshapen.
Demolding: The solidified gummies are released from their molds. Tabletop machines or large demolding units gently invert or vibrate the molds to pop out the candies. Silicone molds release easily, while starch molds require extra steps (air jets or rubber brushes).
Coating/Polishing (Optional): To improve texture and prevent sticking, candies are tumbled with a light sugar coating or food-grade oil. A rotating drum ensures an even coat over every gummy. Some producers skip this if the recipe already contains anti-sticking agents.
Drying (Optional): Some gummy recipes (especially low-moisture or high-gelatin types) need extra drying in trays or rooms. This gradual drying (which can take hours to days) firms up the gummies to the ideal chewiness and extends shelf life.
Quality Control: Throughout production, operators check for consistent color, shape, weight and texture. Advanced lines may include vision systems that automatically detect defective pieces or foreign matter. Quality checks are crucial for food safety, especially if making vitamin or medicated gummies.
Packaging: Finally, the finished gummies are funneled into counting or weighing machines that drop them into retail packages. Automated packaging lines can bag, bottle, or blister-pack the candies, then seal and label them. Proper sealing (often with nitrogen flushing) keeps the gummies fresh during shipping and on store shelves.
Each step above is tightly controlled in a modern gummy line. According to industry sources, an efficient line “streamlines the entire process” and “ensures consistent shape, texture, and quality” from start to finish. For candy manufacturers, following these steps with precise machinery means far higher output and uniform product compared to manual methods.
Gummy Production Line SM-300 Video
Technical Features & Advantages of Modern Gummy Machines
Today’s gummy production equipment offers many advanced features tailored for gummy candy manufacturing. These technical highlights translate into real benefits for producers and equipment buyers:
High Automation & Control: Modern lines are PLC-driven with touch-screen control panels. Operators can program recipes, motor speeds, and temperature profiles, then walk away. Automated dosing pumps accurately add flavors, colors, and acids at each batch. This high level of automation reduces labor costs and minimizes human error, as machines maintain consistency through repeated runs.
Large Production Capacity: Even compact automatic machines can produce thousands of pieces per hour. For example, an entry-level fully automatic gummy line is rated for ~20,000–30,000 gummy bears per hour (around 50–80 kg/h of candy). Larger floor-standing depositors (with dual hoppers and multiple nozzles) can double or triple that output. Candy makers see this scalability translate directly into higher revenues and faster growth.
Versatility (Shapes, Colors, Flavors): By changing molds and switching hoppers, one machine can yield a wide variety of gummies. Dual-hopper depositors let manufacturers run two colors or flavors in a single mold, while quick-change mold plates let a line switch from bears to worms to custom logos in minutes. This flexibility is ideal for companies that produce gummy bears, vitamin or promotional gummies, and seasonal shapes without buying new lines.
Precision Portioning: Servo-driven depositing systems and accurate pump controls ensure each gummy has the same volume and ingredients. Even tiny (vitamin) gummies can be filled with exact doses of active ingredients. Consistent portioning is critical for gummy bears and gummies sold by weight or those requiring dosage precision.
Hygienic, Easy-Clean Design: Commercial gummy machines are built from food-grade stainless steel with sanitary welds. Many feature CIP (clean-in-place) systems so that kettles, hoppers and piping can be flushed and cleaned without full disassembly. Tools-less access panels and GMP-compliant design make daily washdowns efficient. This high hygiene standard reduces contamination risk and meets strict food-safety regulations.
Energy and Cost Efficiency: Newer machines use well-insulated kettles and automated controls to conserve energy (only heating what’s needed). Vacuum cooking units speed up mixing, reducing production time. As one trade guide notes, automated gummy lines “significantly boost efficiency” so manufacturers get more candy with less waste. Over time, these efficiencies improve ROI for equipment buyers.
Quality Assurance & Consistency: With precise automation comes uniform product quality. Automated lines reliably produce gummies that look and taste identical batch after batch. They also often include built-in quality checks (weight sorters, vision sensors) before packaging. Consistent shape and texture is especially important for branded products like classic gummy bears, where consumers expect uniform appearance.
Beyond the above, modern lines can even integrate with upstream flavoring systems or downstream packaging robots. Many manufacturers investing in automatic gummy production report easier scaling – they can grow output simply by adding another depositor unit or upgrading PLC software. In short, today’s gummy machines give candy makers of all sizes – from small start-ups to large factories – the tools to produce gummies faster, cheaper, and with higher quality than ever before.
Key Takeaways
A gummy production line combines cooking, depositing, cooling, demolding, and packaging machines into one automated system.
The gummy manufacturing process follows clear steps: mixing ingredients, cooking, flavor/color dosing, mold depositing, cooling, demolding, and packaging.
Modern gummy machines feature PLC controls, touch screens, multi-nozzle depositors, and CIP cleaning for consistent, hygienic gummy bear production.
Automation improves efficiency and product consistency. Fully-automatic lines can output tens of thousands of gummy bears or jelly candies per hour with minimal labor, making them ideal for growing confectionery businesses.
Whether you’re a boutique candy maker or large-scale manufacturer, understanding these machines and processes ensures you get the best gummy candy manufacturing equipment for your needs.
Common Questions
Transparency is the cornerstone of our Yundu team. That’s why below, you can find the most common questions and answers we receive surrounding our gummy production line.
A gummy production line is a fully automated system that manufactures gummy candies like gummy bears or vitamin gummies. It includes equipment for mixing, cooking, depositing, cooling, demolding, and packaging the candies.
Gummy candies are made by mixing gelatin, sweeteners, and flavors, then cooking the mixture. It’s deposited into molds, cooled to set, demolded, optionally coated, and finally packaged—all done automatically on the line.
A typical gummy production line includes a cooking kettle, depositor, cooling tunnel, demolder, oil or sugar coater, and packaging machine. Some lines also feature drying systems and automated flavor dosing units.
The entire gummy candy manufacturing process usually takes 30 to 90 minutes, depending on the recipe and size of the candy. Cooling and setting take the longest, while depositing is almost instant.
Small-scale lines produce around 20,000 to 30,000 pieces per hour, while industrial lines can exceed 150,000 gummies per hour. Output depends on the number of depositor nozzles and mold cavity size.
Yes, modern gummy lines use interchangeable molds. By switching mold plates, the same machine can produce bears, worms, rings, or custom logo gummies with no major equipment changes.
Automatic gummy machines improve efficiency, reduce labor, ensure consistent candy quality, and minimize material waste. They also allow precise portioning and easy compliance with food safety standards.
Yes, high-precision depositors allow for accurate dosing of vitamins, CBD, or other supplements in each gummy. This makes the line suitable for nutraceutical or functional gummy production.
Most machines are made of food-grade stainless steel and support CIP (clean-in-place) systems. Routine maintenance includes cleaning nozzles, replacing seals, and inspecting pumps and motors.
Typical ingredients include gelatin or pectin, sugar, glucose syrup, citric acid, natural flavors, colorants, and optionally vitamins or active compounds like CBD.
