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YD100 Pre-Filled Catheter Flush Syringe Assembly–Filling–Capping Production Line
This syringe product line is specially designed by our company for the production line of prefilled catheter irrigator. It is an automatic packaging equipment for aseptic and efficient filling of syringes. The equipment runs smoothly, is simple to operate, and is equipped with intelligent detection devices. It has high automation, high work efficiency, and easy maintenance. It is an ideal equipment for assembling, filling and capping prefilled catheter irrigators.
Equipment composing a syringe production line
Syringe Lifting Machine
Pre-filled Syringe Assembly Machine
Syringe Filling Machine
Syringe Production Line – Detailed Introduction
- This product is widely applicable to various types of prefilled plastic syringes, and special types of syringes can also be customized.
- The surface is made of SUS304 stainless steel, and the contact parts are made of SUS316L stainless steel and medical silicon rubber, which fully meets the requirements of GMP specifications.
- Siliconization adopts Japan’s high-precision ultra-micro atomization spray valve to achieve high-precision and stable spraying with a diameter of 3-20 mm without external splashing and dripping.
- The ceramic plunger pump realizes quantitative filling, is resistant to acid and alkali corrosion, wear-resisting and high temperature, and has high filling accuracy.
- The conveying and sorting of the capsis realized by the vibratory feeder, which is made of SUS316L stainless steel clean plate with bright surface treatment and no clean dead corners.
- It adopts internationally renowned electrical components and implements interference-free modular control.Synchronous actions are all controlled by servo motors, which are accurate and reliable and easy to operate.
- The operation of the motor is controlled by the PLC programming controller. The human-computer interaction interface monitors and displays the working status of each station in real time, and automatically alarms and displays the fault location in real time, and the fault prompts.
- A variety of filling doses and filling methods are available.
- Fully automatic operation, automatic sorting, automatic feeding, automatic assembly, automatic filling, automatic cap arranging, automatic capping, automatic waste kicking.
- The method of filling the syringe head can eliminate the air inside the syringe to the greatest extent and improve the qualification rate.
- Modular design, easy to locate, easy to expand, can be used as a stand-alone machine, can also be connected with rotary rod machine, labeling machine, visual inspection and other equipment to form a production line.
- Optional automatic replenishment system, using liquid level sensing, automatic replenishment when lack of material.
- Optionalhundred-level laminar flow hood to achieve high-demand clean production.
Technical details of syringe production line equipment
vibratory bowl
Fill
custom fixtures
capping
Machines Product
| Parameter | Specification |
|---|---|
| Applicable Materials | Liquid and ointment |
| Applicable Syringe Specifications | 0.5–50 ml (Different syringe sizes require mold change) |
| Filling Range | 0.3–50 ml (Replace the filling pump for large volume changes) |
| Number of Filling Heads | 1 |
| Number of Capping Heads | 1 |
| Filling Accuracy | ≤ ±1% |
| Production Capacity | 1,800–2,400 p/h |
| Total Power | 6 kW |
| Voltage | 380V/220V, 50–60 Hz |
| Compressed Air | 0.55–0.75 MPa, 20 L/s |
| Dimensions | L3400 × W950 × H1800 mm (Without laminar flow hood) |
| Total Weight | 1100 kg |
YD100 Syringe Production Line FAQ
Transparency is the cornerstone of our Yundu team. That’s why below, you can find the most common questions and answers we receive surrounding our Liquid Filling systems.
A syringe production line is a complete system of machines that automates syringe manufacturing, including barrel molding, plunger insertion, filling, stoppering, capping, inspection, and packaging, ensuring high efficiency and compliance with pharmaceutical standards.
A typical syringe production line consists of syringe elevators, assembly machines, filling and stoppering units, capping machines, labeling systems, and inspection equipment. Each component works together to ensure precise, sterile, and efficient syringe production.
Syringe production lines are designed for liquids, gels, and ointments. They can handle pharmaceutical solutions, flush liquids, vaccines, or biotech formulations. Specific pumps and molds may be required for different viscosities and syringe specifications.
Production capacity depends on syringe size and filling accuracy, usually ranging from 1,800 to 2,400 syringes per hour for single-head machines. Multi-head or high-speed models can reach much higher output, supporting large-scale pharmaceutical production.
Modern syringe filling machines achieve a filling accuracy of ≤±1%. This high precision ensures consistent dosage, prevents medicine wastage, and complies with strict pharmaceutical regulations, making them suitable for sterile and pre-filled syringe applications.
Related Products
The nesting machine is an automatic device that takes out the prefilled syringes stored in the nest box and distributes the prefilled syringes to the filling station in an orderly manner through intelligent control. It can be used with the filling and plugging machine or the plunger rod assembling and labeling machine, which solves the problems of slow manual material distribution and easy breaking, and improves the production efficiency.
This syringe filling machine features a 304 stainless steel body, complying with GMP standards. It operates pneumatically, ideal for humid, explosion-proof environments. The drip-proof nozzle ensures accurate filling, with customizable nozzle sizes. A five-way rotary valve allows flexible material feeding. Pneumatic components are from renowned brands, ensuring stability. The control panel includes a barometer, and the filling volume is easily adjustable. The foot switch offers manual/automatic feeding modes.
The GZB200 Pre-Filled Syringe Vacuum Filling and Stoppering Machine is specially designed by our company for the production of prefilled syringes. It is an automatic packaging system for aseptic and efficient syringe filling. The machine runs smoothly, is easy to operate, and comes equipped with intelligent detection devices. Featuring a high level of automation, excellent working efficiency, and simple maintenance, it is the ideal solution for filling and stoppering prefilled syringes.
The DZA100 Pre-Filled Plastic Syringe Filling and Capping Machine offers aseptic, precise, and efficient syringe filling with smooth operation, intelligent detection, and easy maintenance. With high automation and reliable performance, it is the perfect solution for pharmaceutical syringe production.
