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GZB200 Pre-Filled Syringe Vacuum Filling and Stoppering Machine
The GZB200 Pre-Filled Syringe Vacuum Filling and Stoppering Machine is specially designed by our company for the production of prefilled syringes. It is an automatic packaging system for aseptic and efficient syringe filling. The machine runs smoothly, is easy to operate, and comes equipped with intelligent detection devices. Featuring a high level of automation, excellent working efficiency, and simple maintenance, it is the ideal solution for filling and stoppering prefilled syringes.
GZB200 Pre-Filled Syringe Vacuum Filling and Stoppering Machine – Detailed Introduction
- This product is widely applicable toSCF (Prefilled syringe) syringes from BD, BG, SCHOTT and major domestic manufacturers. Other types of syringes can also be customized.
- The surface is made of SUS304 stainless steel, and the contact parts are made of SUS316L stainless steel and medical silicon rubber, which fully meets the requirements of GMP specifications.
- The ceramic plunger pump realizes quantitative filling, is resistant to acid and alkali corrosion, wear-resisting and high temperature, and has high filling accuracy.
- The conveying and sorting of the rubber plugs are realized by the vibratory feeder, which is made of SUS316L stainless steel clean plate with bright surface treatment and no clean dead corners.
- It adopts internationally renowned electrical components and implements interference-free modular control. Synchronous actions are all controlled by servo motors. Automatic filling and stoppering are implemented, which is accurate, reliable and easy to operate.
- The operation of the motor is controlled by the PLC programming controller. The human-computer interaction interface monitors and displays the working status of each station in real time, and automatically alarms and displays the fault location in real time, and the fault prompts.
- A variety of filling doses and filling methods are available.
- The injection needle is used for filling with the liquid level rising to prevent splashing of liquid medicine.
- The vacuum filling system is suitable for viscous materials to ensure that the liquid medicine fills the filling space without bubbles or faults, and improves the qualified rate of finished products.
- The vacuum stopper system avoids particles generated by the vibration and friction of the rubber stopper, and ensures that the rubber stopper is in close contact with the liquid surface.
- Modular design, easy to locate, easy to expand, can be used as a stand-alone machine, can also be connected to the nesting machine, rotating rod machine, labeling machine, light inspection machine and other equipment to form a production line.
- Optionalhundred-level laminar flow hood to achieve high-demand clean production.
GZB200 Pre-Filled Syringe Vacuum Filling and Stoppering Machine Details
Rubber stopperinsertion
Quantitative filling
Turntable
Vibratory bowl
Machines Product
GZB200 Pre-Filled Syringe Vacuum Filling and Stoppering Machine Specifications
| Applicable Materials | Liquid and ointment |
|---|---|
| Applicable Syringe Specifications | 0.5-10ml (Different specifications of syringes need to replace the mold) |
| Filling Range | 0.3-10ml (The filling pump needs to be replaced when the filling volume differs greatly) |
| Number of Filling Heads | 2 |
| Number of Capping Heads | 2 |
| Filling Accuracy | ≤±1% |
| Production Capacity | 1200-1500 p/h |
| Total Power | 3.5KW |
| Voltage | 380V/220V 50/60Hz |
| Compressed Air | 0.55-0.75Mpa 15L/S |
| Dimensions | L1090×W860×H1800mm (Without laminar flow hood) |
| Total Weight | 500KG |
GZB200 Pre-Filled Syringe Vacuum Filling and Stoppering Machine FAQ
Transparency is the cornerstone of our Yundu team. That’s why below, you can find the most common questions and answers we receive surrounding our Liquid Filling systems.
The GZB200 is designed for aseptic filling and stoppering of pre-filled syringes. It ensures high precision, minimal bubbles, and compliance with GMP standards, making it ideal for pharmaceutical production of injectables, vaccines, and other sterile medicines.
The vacuum filling system removes air during the syringe filling process, preventing bubbles and ensuring product integrity. This technology guarantees accurate dosage, sterility, and consistent quality across all syringes, which is crucial for pharmaceutical applications.
The GZB200 offers a production capacity of 1200–1500 pre-filled syringes per hour. This high-speed performance makes it suitable for medium to large-scale pharmaceutical manufacturers aiming to achieve efficient and stable syringe production.
The machine supports multiple syringe sizes, typically from 0.5ml to 10ml. Changing syringe specifications may require mold replacement, but the GZB200 is flexible and adaptable to different production needs in the pharmaceutical industry.
The machine achieves a filling accuracy of ≤±1%. This high level of precision ensures consistent dosage for every syringe, meeting strict pharmaceutical safety requirements and reducing the risk of medicine waste or dosage errors.
Yes. The GZB200 is specifically engineered for aseptic filling under vacuum conditions. Combined with intelligent detection systems and easy-to-clean design, it fully complies with GMP standards for sterile production environments.
The GZB200 is widely used in the pharmaceutical, biotechnology, and healthcare industries. It is particularly valuable for producing injectable drugs, vaccines, and prefilled syringes required in hospitals and clinical applications.
The machine is designed with user-friendly controls and smooth operation. Maintenance is simple thanks to modular components and clear system monitoring. Operators benefit from reduced downtime and efficient long-term performance.
Yes. The GZB200 is equipped with advanced detection devices that monitor syringe positioning, filling accuracy, and stoppering quality. This ensures reliable production, fewer errors, and compliance with strict quality standards.
The GZB200 combines high automation, accuracy, and efficiency in one system. With flexible syringe compatibility, GMP compliance, and easy operation, it is the ideal solution for pharmaceutical manufacturers seeking reliable syringe production equipment.
Related Products
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This syringe filling machine features a 304 stainless steel body, complying with GMP standards. It operates pneumatically, ideal for humid, explosion-proof environments. The drip-proof nozzle ensures accurate filling, with customizable nozzle sizes. A five-way rotary valve allows flexible material feeding. Pneumatic components are from renowned brands, ensuring stability. The control panel includes a barometer, and the filling volume is easily adjustable. The foot switch offers manual/automatic feeding modes.
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