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DZA100 Pre-Filled Plastic Syringe Filling and Capping Machine
The DZA100 Pre-Filled Plastic Syringe Filling and Capping Machine offers aseptic, precise, and efficient syringe filling with smooth operation, intelligent detection, and easy maintenance. With high automation and reliable performance, it is the perfect solution for pharmaceutical syringe production.
Pre-Filled Plastic Syringe Filling and Capping Machine – Detailed Introduction
- This product is widely applicable to various types of prefilled plastic syringes, and special types of syringes can also be customized.
- The surface is made of SUS304 stainless steel, and the contact parts are made of SUS316L stainless steel and medical silicon rubber, which fully meets the requirements of GMP specifications.
- The ceramic plunger pump realizes quantitative filling, is resistant to acid and alkali corrosion, wear-resisting and high temperature, and has high filling accuracy.
- The conveying and sorting of the capsis realized by the vibratory feeder, which is made of SUS316L stainless steel clean plate with bright surface treatment and no clean dead corners.
- It adopts internationally renowned electrical components and implements interference-free modular control. Synchronous actions are all controlled by servo motors, which are accurate and reliable and easy to operate.
- The operation of the motor is controlled by the PLC programming controller. The human-computer interaction interface monitors and displays the working status of each station in real time, and automatically alarms and displays the fault location in real time, and the fault prompts.
- A variety of filling doses and filling methods are available.
- Fully automatic operation, automatic feeding, automatic filling, automatic cap arranging and automatic capping.
- The method of filling the syringe head can eliminate the air inside the syringe to the greatest extent and improve the qualification rate.
- Modular design, easy to locate, easy to expand, can be used as a stand-alone machine or connected to hoist, assembly machine, rotary rod machine, labeling machine and other equipment to form a production line.
- Optional automatic replenishment system, using liquid level sensing, automatic replenishment when lack of material.
- Optionalhundred-level laminar flow hood to achieve high-demand clean production.
Technical details of syringe production line equipment
Vibratory Bowl
Fill
Syringe Capping
Modular Design
Machines Product
| Parameter | Specification |
|---|---|
| Applicable Materials | Liquid and ointment |
| Applicable Syringe Specifications | 0.5-50ml (Different specifications of syringes require mold replacement) |
| Filling Range | 0.3-50ml (Filling pump needs replacement when volume differs greatly) |
| Number of Filling Heads | 1 |
| Number of Capping Heads | 1 |
| Filling Accuracy | ≤±1% |
| Production Capacity | 1800-2400 p/h |
| Total Power | 2.2KW |
| Voltage | 380V / 220V 50-60Hz |
| Compressed Air | 0.55-0.75Mpa 20L/S |
| Dimensions | L1400 × W950 × H1800mm (Without laminar flow hood) |
| Total Weight | 500KG |
DZA100 Pre-Filled Plastic Syringe Filling and Capping Machine FAQ
Transparency is the cornerstone of our Yundu team. That’s why below, you can find the most common questions and answers we receive surrounding our Liquid Filling systems.
A pre-filled syringe filling and capping machine is specialized pharmaceutical equipment used to accurately fill liquid medicines into syringes and securely cap them under aseptic conditions, ensuring product sterility, consistent dosing, and compliance with GMP standards.
The DZA100 is designed for pre-filled plastic syringes ranging from 0.5ml to 50ml. Different syringe specifications may require a mold replacement, making the system adaptable for various pharmaceutical applications and product requirements.
The DZA100 supports a filling range of 0.3ml to 50ml. When the filling volume differs significantly, the filling pump needs to be replaced to maintain high accuracy and ensure efficient production without compromising dosage precision.
This machine achieves a filling accuracy of ≤±1%. The high precision ensures minimal product waste and consistent dosing, which is critical for pharmaceutical applications where exact medication amounts are required for patient safety and efficacy.
The DZA100 can produce 1,800 to 2,400 pre-filled syringes per hour. This high-speed performance makes it suitable for medium to large-scale pharmaceutical production, improving operational efficiency while maintaining strict aseptic conditions.
The DZA100 requires electricity at 380V/220V 50-60Hz, with a total power consumption of 2.2KW. It also needs compressed air at 0.55-0.75Mpa with a flow of 20L/S to operate its filling and capping functions smoothly.
The DZA100 is user-friendly, featuring smooth operation, intelligent detection devices, and high automation. Maintenance is simple due to its modular design, reducing downtime and ensuring long-term reliability in demanding pharmaceutical production environments.
Yes, the DZA100 is specially designed for aseptic syringe filling. It ensures that all filling and capping operations are performed under controlled sterile conditions, making it suitable for injectable drugs and sensitive pharmaceutical products.
The DZA100 is versatile and capable of handling both liquids and ointments. This flexibility allows pharmaceutical companies to use one system for multiple types of injectable or topical products, improving production efficiency.
The DZA100 offers high automation, excellent filling accuracy, and reliable capping performance. With intelligent detection systems, aseptic operation, and easy maintenance, it is an ideal solution for pharmaceutical companies seeking efficiency and compliance.
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