Plastic Ampoule, Suppository Filling Machine(GGS Series)

Yundu provides suppository filling machines ranging from 3ml-50ml, which are used for filling eye drops, cosmetic samples, perfume samples, and plastic ampoules.

plastic ampoule

Suppository Filling Machines

Considering that customers may have varying output, speed, and material treatment production requirements, we have developed a comprehensive portfolio of models. No matter what your production needs are, we have a machine to meet them so you can increase production efficiency.

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This production line integrates washing, sterilization, filling, and sealing for 1-20ml ampoules. It offers a compact design, stable performance, and complies with national GMP requirements for aseptic drug production.

GGS 240 P10 Ampoule Forming, Filling and Sealing Machine is a fully automatic solution for producing small plastic ampoules filled with liquid or semi-liquid products. It combines plastic bottle forming, precise liquid filling, heat sealing, and batch coding into a single streamlined process.

Engineered for pharmaceutical and cosmetic industries, the GGS 240 P10 delivers high-speed, aseptic packaging with reliable performance and GMP-compliant construction. Its compact design, intuitive controls, and non-drip filling system ensure efficient operation with minimal waste—ideal for oral liquids, eye drops, essential oils, and more.

GGS Machine High-Precision Motion Control: Equipped with HC high-end motion controllers and full-servo motor systems for enhanced accuracy and filling speed.
User-Friendly Interface: The machine interface simplifies operation, and the servo motor-driven film adjustment system allows for quick mold changes.
Automatic Functions: Including automatic film unwinding, slitting, and folding, along with photoelectric graphic registration.
Minimal Material Waste: Ensures a packaging material utilization rate of 95% to 99%, reducing production costs.
Advanced Filling System: The electronic peristaltic pump ensures precise filling and has a non-drip feature that prevents material waste.
Filling Speed: 20,000 bottle packs/hour.

This automatic mono dose liquid filling and sealing machine is designed for the efficient packaging of small-volume liquids such as oral solutions, pharmaceutical vials, and cosmetic serums.It ensures precise filling, hygienic sealing, and high-speed production, making it ideal for industries requiring sterile, single-dose liquid packaging.

Plastic Ampoule and Suppository Filling Machine Specification Comparison Table

Parameter GGS-240 P10 GGS-240 P15 YD-118 P5 YD-118 P2 YD-240 P5
Max. Forming Depth 12 mm 12 mm 12 mm 12 mm 12 mm
Forming Frequency 180–250 cuts/cycle 25 cycles/hour
(22,000 pcs/hour)
0–25 s 0–25 s 0–25 s
Packing Material PET/PE, PVC/PE, PVC/EVOH PET/PE, PVC/PE, PVC/EVOH PVC/PE, PET/PE
(0.2–0.4×140 mm)
PVC/PE, PET/PE
(0.2–0.4×140 mm)
PVC/PE, PET/PE
(0.2–0.4×140 mm)
Filling Volume 1–100 ml 1–100 ml 1–50 ml 1–50 ml 1–50 ml
Total Power 22 kW 22 kW 7 kW 4.3 kW 7 kW
Voltage 380V/50Hz 380V/50Hz 220–380V/50Hz 220–380V/50Hz 380V/50Hz
Machine Weight 2,000 kg 3,000 kg 900 kg 700 kg 1,200 kg
Overall Dimensions (L×W×H) 5,200×1,050×1,800 mm 7,300×1,050×1,800 mm 2,300×850×1,400 mm 1,750×750×1,400 mm 3,200×850×1,400 mm
Notes Two-stage design:
• Front: 2,800×1,050×1,250 mm
• Rear: 4,500×1,050×1,800 mm
Note: The GGS-240 P15 model features a two-stage design with separate front and rear units. All other models are single-unit designs.

Contact Our Team of

Liquid Filling and Sealing Experts with any Questions

Not sure what kind of filling machines fit your production needs? Consult our experts who have been in this industry for more than 10 years. They will help navigate your options, offering tailored recommendations based on your product type, production volume, and specific requirements.

Features & Benefits of Our Machines

For injections, eye drops, oral liquids, ear drops, intravenous injections, cleaning fluids, eye-washing drops, contact lens solutions

Accuracy

When designing our machines, we prioritize accuracy: We know that low accuracy means waste and increased costs, something all companies want to avoid. We are proud that our machines have precise filling mechanisms for 99% filling accuracy.

Hygiene

Because filled items are either consumed by customers or applied on their skin, the significance of maintaining their cleanliness cannot be overemphasized; any contamination of materials poses a great risk to personal safety. As such, all parts in contact of materials are constructed of sanitary-grade stainless steel. Other cleaning systems can also be integrated to maximize the hygiene level.

Advanced Components

Since the names of well-known brands speak for themselves, our filling machines are fitted with components from industry leaders such as Schneider and Siemens to significantly boost performance.

Flexibility

Our machines are highly flexible and can accommodate various containers with short changeover time, saving money and improving production efficiency.

Scalability

To better meet changing production needs, we have expanded our machines’ filling ranges so that one machine can fill amounts both small and large, reducing costs and boosting productivity.

Air-Tight Seal

Based on the packaging material, we apply different sealing methods, including heat sealing and ultrasonic sealing, to ensure that formed containers are hermetically sealed, avoiding the risk of leaking or spilling.

Uses for Our Suppository Filling Machine

Our filling and sealing machines are applicable to virtually all kinds of liquid in the food, cosmetic, chemical and pharmaceutical industries. Check their wide applications.

GGS liquid filling and sealing machine

Oral Liquids

GGS liquid filling and sealing machine

liquid Medicines

GGS liquid filling and sealing machine

Suppositories

GGS liquid filling and sealing machine

Pet Medications

How Does Suppository Filling Machine Work?

  • Unwind Film:A fresh roll of packaging film is fed into the machine and tensioned automatically to ensure smooth, wrinkle-free movement.
  • Form the Container:The film is heated and drawn into molds (by vacuum or pressure) to create individual pockets or cavities that will hold the product.
  • Fill:Precisely measured doses of product (liquid, granules, or solids) are deposited into each formed pocket using volumetric or piston fillers.
  • Seal:A second layer of film or foil is laid on top, then heat-and-pressure sealing stations bond the two layers around each cavity, creating an airtight package.
  • Punch:Sealed packages are indexed downstream and a circular or rectangular punch station cuts out individual units or strips from the web.
  • Discharge:Finished packages are conveyed out of the machine for collection, inspection, or further cartoning—ready for shipment or retail display.

Suppository Filling Machine Common Questions

Do you have any questions about filling and sealing machines? Yundu will help you find the answers.

It utilizes precision sensors and adjustable settings to control fill volumes and minimize discrepancies.

Increased efficiency, consistent quality, reduced labor costs, and enhanced product shelf life.

Yes, most machines come with user-friendly interfaces and detailed instructions for operation.

Regular cleaning, lubrication of moving parts, and periodic inspections to ensure optimal performance.

Volumetric filling machines dispense precise volumes of liquid products into containers. They operate by measuring a specific volume of liquid and filling the container to that exact level. This method ensures consistency and accuracy in the filling process, which is crucial for products sold by volume.

When choosing a sealing machine, consider the following factors:

  • Container Specifications: Provide details about the size, material, and shape of the containers to be sealed.

  • Production Requirements: Specify the desired production capacity and any particular sealing standards needed.

  • Special Features: Identify any additional features required, such as tamper-evident seals, embossing, or compatibility with specific sealing materials.

Supplying this information helps manufacturers recommend the most suitable sealing solutions tailored to your needs.

Liquid filling machines function by dispensing a predetermined amount of liquid into containers. The operation can be based on various filling principles, such as gravity, pressure, or vacuum, depending on the machine type and the liquid’s characteristics. The goal is to achieve accurate fills to ensure product consistency and compliance with industry standards.

Form-Fill-Seal (FFS) technology is an automated process that forms, fills, and seals packaging in one continuous operation. It typically involves forming a pouch or container from a flat roll of material, filling it with the product, and then sealing it—all within the same machine. This technology enhances efficiency, reduces labor costs, and minimizes the risk of contamination during packaging.

Selecting the right filling machine depends on several factors, including the product’s viscosity, required fill volume, container type, and production speed. It’s essential to assess the specific characteristics of your product and packaging requirements. Consulting with manufacturers or suppliers can provide insights into the most suitable filling solutions for your needs.

These FAQs address common inquiries about filling and sealing machines, providing a foundational understanding of their functions and considerations for selection.

A filling machine is a device designed to dispense measured quantities of products—such as liquids, powders, or granules—into containers like bottles, jars, or pouches. These machines are essential in various industries, including food and beverage, pharmaceuticals, and cosmetics, to ensure accurate and efficient packaging.

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