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Ml Vial Filling Line For Washing, Drying, Filling and Plugging
A compact, GMP-compliant vial filling line for 2–30ml bottles, integrating washing, sterilizing, filling, stoppering, and capping in one aseptic system.
Product Full Detail
This GMP-compliant vial filling line is designed for 2–30ml Xilin bottles, integrating key equipment such as the QCLX series vertical ultrasonic bottle washing machine, SGZ series tunnel-type hot air circulation sterilization oven, CGS series filling and stoppering machine, and CZG series cap rolling machine. Compact and efficient, this injection filling line completes over 20 processes including water dousing, ultrasonic cleaning, air flushing, sterilization, nitrogen pre- and post-flushing, liquid filling, stoppering, and capping. With a clean design, small footprint, and stable performance, it provides reliable aseptic production for pharmaceutical factories and meets all national GMP requirements.
Vail filling line video
Vial Filling Line Technical Parameters
| Item | QLCX60+SGZ620/42+CGS8 | QLCX80+SGZ600/60+CGS10 | QLCX100+SGZ600/60+CGS12 |
|---|---|---|---|
| Adaptive Specification | 2–30ml national standard vials | ||
| Capacity (pcs/h) | 16000–20000 | 6000–18000 | 6000–26000 |
| Clarity | >99% | ||
| Breakage Rate | ≤0.5% (whole line) | ≤0.5% (whole line) | ≤0.5% (whole line) |
| Loading Error | ±0.5–2% (based on medicine type) | ±0.5–2% (per pharmacopeia standard) | |
| Compressed Air Consumption | 0.2–0.4 MPa / 0.6–1.0 m³/h | ||
| External Air & Pressure | 0.3–0.6 MPa / 35–80 m³/h | ||
| Vacuum Degree | More than 99% | ||
| Sealing Rate of Capping | >99% | ||
| Vacuum Pumping Speed | 60 m³/h (external distribution) | ||
| Exhaust Volume | 3500–4800 m³/h | 3500–4800 m³/h | 3500–4800 m³/h |
| Weight | 9000 kg | ||
| Total Power | About 90kW 380V 50Hz | About 93kW 380V 50Hz | About 110kW 380V 50Hz |
| Outline Size | About 12600 × 2260 × 2445 mm | About 12600 × 2260 × 2445 mm | About 13200 × 2260 × 2454 mm |
ML Vial Filling Line Examples
ML Vial Filling Line FAQ
Do you have any questions about Yundu‘s vlai filling line? Please find the answers below.
A filling line is an integrated system used in manufacturing to automatically fill containers—such as bottles, vials, or sachets—with a product, often followed by sealing, labeling, and packaging. It enhances production efficiency and accuracy.
Vial filling refers to the process of dispensing a precise amount of liquid, powder, or lyophilized product into small glass or plastic containers known as vials, commonly used in pharmaceutical, biotech, and healthcare industries.
The principle of a vial filling machine is to accurately deliver a specified volume of product into each vial using a peristaltic pump, piston pump, or time-pressure filling system, often under sterile conditions to prevent contamination.
Sterile vials are filled using aseptic filling machines inside cleanroom environments. The process involves sterilized equipment, HEPA-filtered air, and strict protocols to maintain sterility from product preparation through sealing.
A vial insert is a small component, such as a rubber stopper or plastic liner, placed inside or on the vial to protect the contents, assist with sealing, or aid in dosage delivery. It ensures product integrity and user safety.
Sterile fill finish is the final manufacturing step for injectable drugs, involving the aseptic filling of a sterile drug substance into sterile containers (like vials or syringes), followed by sealing, inspection, and labeling.
Aseptic filling standards, such as those defined by the FDA and EU GMP (Annex 1), set strict guidelines on sterile conditions, personnel practices, equipment, and environmental monitoring to ensure product sterility and safety.
Filling and sealing is the combined process of first dispensing a product into a container and then closing it with a cap, stopper, or seal to ensure integrity, preserve shelf life, and prevent contamination.
The fill and finish process for vaccines involves aseptically filling sterile vaccine solution into vials or syringes and sealing them. This step is critical for maintaining vaccine potency, sterility, and compliance with regulatory standards.
Aseptic filling is the process of filling sterile products into sterile containers in a controlled environment without compromising sterility. It’s essential for injectables and high-risk pharmaceuticals to avoid microbial contamination.
The parenteral filling process is the aseptic filling of drugs intended for injection (bypassing the digestive system) into containers such as ampoules or vials. It requires strict sterility and precision to ensure patient safety.
Aseptic filling of injectable drugs is a sterile manufacturing process where sterile drug solutions are filled into sterile containers in cleanroom conditions. It prevents contamination and ensures the drug’s safety and efficacy for injection use.
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It can be widely used in medicine, cosmetic, daily chemical industries.
