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Integrated Double-head Vial Filling And Capping Machine
Discover the automatic vial filling and capping machine for precise liquid filling in cosmetics and pharmaceuticals. With PLC control, servo precision, and versatile pump options, it ensures high accuracy for various viscosities.
Product Full Detail
Fully automatic function: This vial filling and capping machine realizes automatic bottle sorting, filling, plugging and capping to improve efficiency.
Flexible filling method: Supports peristaltic pump, magnetic pump and ceramic pump, users can choose according to needs.
Efficient and stable: adopts PLC human-machine interface and servo split main drive, with a production speed of 80-100 bottles/minute.
High-quality design materials: 304 stainless steel structure, explosion-proof design, small footprint, suitable for various production environments.
Machines Details
Reject sensor
Detects and removes defective products to ensure quality control.
Photoelectric sensor
Accurate positioning, sensitive response, induction bottle filling.
Wide filling range
Various viscosities of water-based and oil-based products, as well as daily makeup can be filled
Integrated Double-Head Vial Filling and Capping Machine
| Parameter | Specification |
|---|---|
| Power | 4.8 kW |
| Voltage | 220V 50Hz (customizable to 110V 60Hz) |
| Air Source | 5-6 Mpa |
| Production Speed | 80-100 bottles/min (liquid) |
| Bottle Feeding | Bottle unscrambler (diameter 60cm) |
| Filling Range | 1-10ml (requires uniform bottle diameter, otherwise incompatible), accuracy ±1%, within 0.02g for 1g |
| Filling Methods |
1) Peristaltic Pump (stepper motor): Touch screen-controlled volume (no anti-drip nozzle) 2) Magnetic Pump (servo motor): Touch screen-controlled volume (anti-drip nozzle compatible) 3) Ceramic Pump (stepper motor): Mechanically controlled volume (no anti-drip nozzle) |
| Viscosity Range |
No Viscosity (<0.1 Pa.s): Water, oils Low Viscosity (0.1-3 Pa.s): Serums, essences, water-based solutions Medium Viscosity (3-10 Pa.s): Lotions, shampoos, body washes Higher Viscosity (10-25 Pa.s): Cream-like lotions High Viscosity (25-40 Pa.s): Cream/gel hybrids Very High Viscosity (>40 Pa.s): Creams, facial masks, massage balms |
Related Products
This is a highly integrated, oral liquid filling and capping line designed for pharmaceutical facilities and built to be fully compliant with current Good Manufacturing Practice (GMP) requirements. It provides a complete, turnkey solution by automating the entire process: from bottle infeed, ultrasonic washing, and rinsing to drying, sterilization, cooling, filling, and final capping.
Specifically engineered for 5-25ml standard oral liquid bottles, the line operates at a high-speed capacity of 6,000 to 22,000 bottles per hour. Its process is defined by precision and efficiency, ensuring a total line breakage rate of less than 0.5% and a capping success rate that exceeds 99%.
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