Fully Automatic Hard Capsule Liquid Filling Machine NYF-300
NYF-300 fully automatic capsule liquid filling machine adopts advanced automation technology to achieve high-speed and accurate filling, and is widely used in the production of liquid products such as medicines and health products. The equipment is easy to operate, stable and efficient, and significantly improves production efficiency and product quality. It is an ideal choice for enterprises to achieve intelligent manufacturing and automation upgrades.
Product Full Detail
The NYF-300 Fully Automatic Hard Capsule Liquid Filling and Sealing Integrated Line is an innovative piece of equipment developed and produced by our company, based on years of experience in capsule filling technology. This unique domestic-first line integrates liquid filling and sealing for hard capsules, with independent intellectual property rights and multiple technological patents. The machine is capable of filling hard capsules with solutions, suspensions, microemulsions, or thermoplastic substances and sealing the joint area of the capsule cap. This ensures the contents remain sealed during packaging, transportation, and usage, significantly enhancing product stability and safety. It offers a new drug delivery method, solving many challenges in the pharmaceutical and health product industries, and fills the gap in hard capsule liquid filling and sealing technology both domestically and internationally. It is especially beneficial for pharmaceutical and health product companies developing formulations with high-potency or poorly soluble drugs.
Product Features and Performance:
- The equipment uses a human-machine interface control system with automatic capsule and material shortage alarms.
- The capsule feeder features a vacuum positioning separation mechanism, ensuring a capsule loading rate of over 99%. It also includes optical fiber automatic detection to identify missing capsules in the upper and lower mold holes.
- A high-precision ceramic pump and servo motor-driven liquid filling system ensures the dosage variation remains within ±2%, providing accurate filling.
- The sealing mechanism uses a servo motor lifting device, which allows for precise adjustment of the sealing wheel to achieve the optimal liquid sealing effect.
- The sealing liquid tank is designed with a sealed structure, equipped with a heating and insulation system to maintain the viscosity of the glue, effectively extending the glue application cycle.
- The finished product drying and curing mold adopts a suspended, freely rotating structure, which significantly improves disassembly, unloading, and cleaning time.
Machines Details
High precision ceramic pump
Turntable capsule discharging mechanism
High-precision fiber optic detection system
New enclosed turntable
The ten-station rotary table is formed by one-piece processing, with compact structure, no joint gap, good sealing, easy disassembly and maintenance, and the upper and lower modules move independently (the lower mold moves horizontally and the upper mold moves vertically).
The fixed bracket shaft seal of the upper and lower modules adopts oil-proof and dust-proof double-lip bone dustproof ring. It achieves no noise, small size, small load, high-precision fully enclosed rotary table, and free of maintenance and maintenance within three years. [Patent No.: 201521021530.0].
Internal structure of the turntable
The general working principle of each station: the first station is capsule separation, the second station is the separation of the upper and lower capsule molds, the third station is the photoelectric detection of whether the capsule separation is normal, the fourth station is the filling of liquid, the fifth station is the addition of smaller capsules (mixed filling). The sixth station is the removal of capsules that are not separated normally and damaged capsules. The seventh station is the empty station. The eighth station is the locking capsule. The ninth station is the finished capsule outlet (connected to the capsule sealing machine). The tenth station is the reset of the upper and lower molds.
Capsule introduction mechanism
The capsule introduction mechanism has the functions of automatic capsule guidance, optical fiber detection inside the capsule storage plate, and real-time control of the speed synchronization of the main machine and the auxiliary machine by the high and low positions of the capsule.
Sealing glue station device
The lifting sealing glue table adopts a servo motor control system and a sealed glue storage liquid, which effectively prevents the glue liquid from evaporating in the air. There is no insulation device inside, and the temperature can be adjusted to make the glue liquid reach the best sealing state. The double-track rubber wheel secondary gluing technology is adopted to improve the complete sealing effect of the sealing part.
Free hanging drying template
After the capsule is sealed, it is introduced into the drying mold. During the air drying and curing process, the capsule in the hole of the free hanging drying mold is always facing up and moving back and forth like a snake. At the same time, it is easy to disassemble when the mold specifications need to be changed or cleaned.
Finished product discharge device
There are 12 equally divided limit rings in the finished product discharge bin. When the drying mold moves to the limit ring, the free hanging type is changed to a fixed position type, so that each unit drying mold rotates 360 degrees, and the finished product is discharged and falls into the discharge bin. In addition, there are 6 air blowing pipes to prevent the finished product from remaining in the mold.
Application
The NYF-300 Fully Automatic Hard Capsule Liquid Filling and Sealing Integrated Line is widely used across various industries. In the pharmaceutical sector, it fills hard capsules with liquid formulations like solutions, suspensions, and emulsions, ensuring precise dosing and airtight sealing to maintain stability. It’s also ideal for the nutraceutical and health supplement industries, encapsulating liquid supplements or vitamins in hard capsules for easy consumption. Additionally, the cosmetics industry uses it to fill hard capsules with serums, oils, or other liquid cosmetic ingredients. The machine is also valuable for biotech and research purposes, helping develop new drug delivery systems with precise liquid dosage in a sealed format. The NYF-300 effectively handles a wide range of liquid-filled capsules, offering a versatile solution for diverse applications.
Main technical parameters
Specification | Details |
---|---|
Model | NYF-300 |
Capacity | 18,000 pcs/hour |
Filling Materials | Solution, Suspension, Microemulsion |
Mold Holes | 6 holes |
Applicable Capsules | 00-4# Gelatin, Vegetable Capsules |
Filling Accuracy | ±2% |
Vacuum | Max Positive Pressure 30Kpa, Max Negative Pressure 24Kpa, Max Flow 180m³/h |
Environmental Requirements | Room Temperature 20°C, Humidity 40%-55% |
Noise Level | ≤75dBA |
Power Supply & Voltage | 380V/220V, 50Hz |
Total Power | 9KW |
Compressed Air | Pressure 0.6-0.7Mpa |
Machine Weight | 2300KG |
Dimensions | 3800x900x1900mm (LxWxH) |
Power Supply & Voltage | 380V/220V, 50Hz |
Total Power | 3.5KW |
Compressed Air | Pressure 0.6-0.7Mpa |
Machine Weight | 600KG |
Dimensions | 700x800x1700mm (LxWxH) |
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