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Thai Liquid oral production line
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Liquid oral production line introduction
This production line consists of a bottle feeding machine, a bottle washing machine, a far-infrared tunnel oven, a filling and capping machine, a light inspection machine, and a labeling machine. It is suitable for the production of round glass bottles. It can complete the process of unpacking and feeding the bottles into the bottle washing machine for cleaning, internal and external flushing with water vapor, and then entering the drying and sterilization, cooling, filling, and capping processes.
This machine is a production line that our company has successfully developed and produced to meet the “GMP” production requirements based on the actual situation of my country’s pharmaceutical industry. It has the advantages of stable production, high yield, convenient operation and maintenance, and low operating costs. It is suitable for the production of oral preparations in glass bottles. The production line widely uses PLC systems, and the front and rear equipment have photoelectric sensors to prevent bottles from squeezing and breaking. It is a complete mechatronic product!
Linkage line working steps
Unpack → Bottle loading → Water washing → Preliminary drying with oil-free compressed air → Drying, sterilization and cooling → Filling and capping → Steam sterilization → Bottle loading → Manual light inspection → Labeling
| Main Technical Parameters of the Production Line | Specifications |
|---|---|
| Applicable Specifications | 30-50ml (Oral Liquid Bottles) |
| Production Capacity | 10,000-12,000 bottles/hour |
| Sterilization Capacity | Sterilization Temperature: 180℃, Sterilization Time: ≥6 min |
| Breakage Rate | ≤0.1% |
| Filling Accuracy | Complies with the Pharmacopoeia of the People’s Republic of China |
| Capping Qualification Rate | ≥99.9% |
| Number of Filling Heads | 12 heads |
| Machine Noise | ≤75dB |
| Bottle Outlet Temperature | ≤40℃ (15℃ above room temperature) |
Filling production line sub-item introduction
YDGP-120 disc bottle feeding machine (two units in total, connected to the bottle washing machine and filling machine respectively)
YDGP-120 disc bottle feeder is an indispensable auxiliary machine for equipment connection in the pharmaceutical industry. It plays a role in sorting and storing bottles in production. It is also used for connection buffer between oven and filling, and is equipped with sensors and front and rear machines to form a production line.
The principle is as follows: the turntable motor is driven by a pair of gears meshing to make the bottle unscrambling turntable run. Bottles are fed into the bottle unscrambling turntable through the bottle feeding hopper or conveyed from the previous process. The blocking bar on the bottle unscrambling table is equipped with an eccentric wheel, so that the blocking bar can orderly guide the scattered bottles into the bottle conveying track. The bottles are then transferred to the conveyor belt of the filling machine.
Note: Our factory has various specifications of turntable diameter: Φ600, Φ800, Φ1000, Φ1200, etc., which need to be confirmed when ordering.
YDXX-30 Bottle Washing Machine
This equipment uses a motor to drive the shaft to rotate so that the bottle to be rinsed enters the bottle inlet dial and then is introduced into the bottle washing clamp. After turning 180 degrees, it reaches the bottom of the bottle washing plate for an air flushing <purified air> and then turns 180 degrees down to enter the bottle outlet dial and is transported to the next process through the shaft to complete the bottle cleaning.
This equipment is widely used in the production of food, health products, pharmaceuticals, and household chemicals. It has a reasonable mechanical structure, convenient operation and maintenance, stable operation performance, and high output. This machine is equipped with a protective cover composed of a 304# stainless steel frame and tempered glass.
This machine uses a lot of gas. It is recommended that the user configure a 300L gas tank <with a safety valve and pressure gauge>. The pipe at one end of the gas tank is connected to the air compressor <purified air>, and the pipe at the other end is connected to the air pipe of this machine to ensure that the machine supplies gas steadily and achieves the effect of minimizing the water residue in the gas flushing bottle.
YDHX-7 Tunnel type far infrared sterilization oven
Under the control of PLC program, the bottles are transported by the conveyor belt into the preheating zone, high temperature zone and cooling zone in turn. The conveyor belt speed is steplessly adjustable, and the temperature is adjusted and monitored by the color display screen. After drying and sterilization, the bottles automatically enter the subsequent equipment of the production line. The whole process can be monitored and operated by the display screen. The temperature monitoring system can be set.
One of the important features of this machine is that there are temperature and pressure test controls in each important space. It is energy-saving and environmentally friendly, and ensures that the sterilization is foolproof, and the temperature of the entire production process is printed and filed.
Performance and characteristics of tunnel sterilization dryer
Imported LCD display and programmable controller are used to accurately programmably set and control the process parameters such as heating and operation of the whole machine.
The air volume in the whole machine can be set to automatically segment frequency conversion balance.
The temperature monitoring system can be set, displayed, monitored, recorded and printed, and has functions such as fault alarm display.
This machine is designed according to GMP specifications.
YDGP-120 Buffer Disc
YDGP-120 Buffer Disc is an indispensable auxiliary machine for equipment connection in the pharmaceutical industry. It plays a role in sorting and storing bottles in production. It is also used for buffering between ovens and filling machines. It is equipped with sensors and front and rear machines to form a production line.
Its principle is: the turntable motor is driven by a pair of gear meshing to make the bottle unscrambling turntable operate. Bottles are fed into the bottle feeding hopper or conveyed into the bottle unscrambling turntable in the previous process. The block bar on the bottle unscrambling table is equipped with an eccentric wheel, so that the bottle blocking bar can orderly transfer the scattered bottles to the bottle conveying track. Here, the bottles are divided into two and transmitted to the conveyor belt of the filling machine.
Note: The turntable diameter of our factory has various specifications: Φ600, Φ800, Φ1000, Φ1200, etc., which need to be confirmed when ordering.
YDGZ-12 Full Servo High Speed Oral Liquid Bottle Filling and Capping Machine
This machine is a new type of equipment with high output for automatic capping and automatic screw capping of oral liquid filling. It is mainly used for 30-50ml straight tube glass bottles and 12-head mobile filling. It has a bridge turntable for conveying and 12-head volume capping. It is easy to adjust, has stable performance and a high degree of automation. The parts on the equipment table are all made of 304# stainless steel, and the material in contact with liquid is 316L stainless steel. The capping operating parts are sealed outside. The operating parts in the frame are all servo motors, reduction boxes, and gear structures. The operating parts are made of high-quality steel and the surface is treated. It is beautiful and wear-resistant. It is a machine commonly used in the pharmaceutical, food, household chemicals, agricultural chemicals, and field chemicals industries.
YDDJ Light Inspection Machine
The magnifying glass manual light inspection table is mainly used for manual inspection of various containers such as vials, ampoules, oral liquid bottles, etc. This machine is a single-station light inspection machine and can be used by a single operator.
The machine mainly consists of a frame, a stainless steel cover, a magnifying glass, a conveyor belt, etc.
Its principle is: the magnifying glass is used for both magnification and lighting, and can be used after power is turned on.
High-speed round bottle labeling machine
The vertical self-adhesive labeling machine is a new generation of serial equipment. It is specially designed and manufactured according to the process and technical requirements of the automatic labeling machine. It can make the self-adhesive paper on the surface of the bottle smooth and beautiful. The labeling process is stable and reliable, and the label position fully meets the ideal requirements. It also has an automatic coding function.
The vertical self-adhesive labeling machine is a mechatronic product with a simple and reasonable structure. This machine can automatically roll the self-adhesive label on the bottle body flatly. If there is a lack of bottles, the control system of the machine can ensure that the label paper is not sent out, effectively preventing the waste of label paper, and can make stepless adjustments to the production capacity according to the specifications and characteristics of the bottle and the label paper.
The selection of this labeling machine has strong adaptability to bottles. For plastic bottles of various specifications such as food, medicine, and cosmetics, whether using transparent bottles or opaque bottles, self-adhesive labels can be affixed to the bottles with satisfactory labels.
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FAQS
Here are some frequently asked questions about bottle labeling machines.
A Liquid Oral Production Line is a complete system used for manufacturing, filling, capping, and packaging liquid oral formulations such as syrups, suspensions, and solutions in the pharmaceutical and healthcare industries.
A standard liquid oral production line includes water treatment units, mixing and preparation tanks, filtration systems, filling and capping machines, labeling units, and packaging equipment to ensure high efficiency and GMP compliance.
Most production lines are designed to handle various bottle sizes, typically ranging from 30ml to 500ml, and can accommodate different materials such as plastic (PET, HDPE) and glass bottles.
Liquid oral production lines follow Good Manufacturing Practices (GMP), WHO, and FDA guidelines to ensure product safety, accuracy in dosing, and contamination-free production.
