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Small vial filling line
The small vial filling line achieves complete automation by integrating state-of-the-art capping and labeling machines. Designed for pharmaceutical factories and laboratories with small-scale filling requirements, it ensures precise dosing and secure sealing while optimizing production efficiency. The system minimizes manual intervention, enhances consistency, and meets stringent quality standards—making it ideal for both research and boutique manufacturing applications.
Product Full Detail
GMP Compliance：The machine meets national GMP certification requirements, ensuring high product quality.
High-Performance Pump: It features a high-purity, corrosion-resistant valveless ceramic pump for safe and pure liquid filling.
Versatile Functionality: The equipment includes filling, servo capping, pneumatic capping, and crimping functions.
Wide Application Range：Suitable for research institutions, laboratories, universities, pharmaceutical and cosmetics industries, it is used for precise filling in pharmaceuticals, food, and chemical industries.
Production sample of small vial filling line
Machines Details
Infrared detector
Infrared induction, no filling without bottle, accurate positioning.
Cap sorting vibration plate
Fully automatic cap feeding and detection, neatly filling vial caps.
Servo torque cap assembly
Electrical appliances combined with control devices.
small vial filling production line
| Parameter | Specification |
|---|---|
| Model | YD-25S |
| Material | Plunger, Pump cavity sleeve (99.99% Alumina) |
| Filling Precision | ±≤0.5% |
| Drive Way | Electric + Pneumatic Input |
| Output | 25–28 bottles/min |
| Power Supply | AC 220V, 50/60Hz, 200/350W |
| Air Pressure | 0.4–0.6 MPa |
| Size of Host Machine | 1360 × 775 × 733 (mm) |
FAQS
Here are some frequently asked questions about the small vial filling line.
A small vial filling line is an automated system designed for filling, capping, and labeling small vials with liquids or powders. It is commonly used in pharmaceutical, biotech, and cosmetic industries.
The process includes vial feeding, liquid or powder filling, stoppering, capping, and labeling. Depending on the model, it may use volumetric, peristaltic, or piston pumps for precise dosing.
Small vial filling lines can handle pharmaceuticals (vaccines, injections), cosmetics (serums, essential oils), and laboratory samples (chemical reagents, diagnostic solutions).
Most high-quality small vial filling machines offer a filling precision of ±0.5% or better, ensuring minimal product waste and consistent dosing.
Production capacity varies by model, but most small-scale machines can fill between 25 to 100 vials per minute, depending on vial size and liquid viscosity.
Yes, many vial filling machines come with adjustable components or change parts to accommodate different vial sizes and volumes, making them versatile for various production needs.
Small vial filling lines typically use screw caps, aluminum crimp caps, or rubber stoppers, depending on the application and product type.
Consider filling accuracy, speed, vial size compatibility, automation level, and compliance with industry regulations (GMP, FDA, CE).
Regular cleaning with sterilization protocols (CIP/SIP) and scheduled maintenance of nozzles, pumps, and moving parts ensures optimal performance and longevity.
Yes, many small vial filling lines are designed with isolators, laminar flow, and sterile-grade components to meet aseptic filling requirements for pharmaceuticals and biotechnology.
