Packaging production line solutions
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Examples of various packaging production line solutions
Food, beverages, medicines, and cosmetics are essential items in daily life, and they require precise and hygienic packaging to ensure product quality and safety. Manufacturers face two key challenges: keeping the amount of product in each package consistent, and protecting the product from contamination during transportation.
Yundu filling and sealing machines provide a one-stop solution to these challenges. They can package a wide range of products (from liquids like juice, milk, and syrup to semi-liquids like yogurt, honey, and cream, and powders like spices and protein supplements) into cups, bottles, and pouches using sophisticated filling technology. This allows them to meet the packaging requirements of the food, pharmaceutical, and cosmetic industries in a high-precision, effective, and hygienic way.
Yundu’s high-performance liquid filling production line integrates full-process automation equipment such as automatic bottle sorting, cleaning/drying, precision liquid filling, aluminum foil sealing, screw cap tightening, liquid level detection, labeling, and packaging/stacking, etc., to achieve seamless connection from empty bottle sorting to finished product packaging, accurately measure and efficiently fill various types of liquids, viscous liquids, and cleaning products for food, medicine, and cosmetics, which not only ensures product quality and hygiene standards, but also greatly improves production efficiency and safety.
Our high-speed blister packaging line ensures precise sealing and efficient production for pharmaceuticals, cosmetics, and consumer goods. Designed for reliability, flexibility, and ease of operation, it optimizes packaging efficiency while maintaining product protection. Ideal for tablet blister packs, capsule blister packaging, and medical device packaging, our system integrates advanced automation for consistent quality and reduced downtime. Upgrade your production with our cost-effective, customizable blister packing solutions.
Our company’s research and development of the fully automatic softgel capsule production line has already provided the pharmaceutical, health supplement, cosmetics, and gaming industries with a new and high-performance solution for softgel capsule encapsulation. This equipment is the result of decades of refined expertise, combining the latest global capsule technology with precision craftsmanship. It has undergone provincial-level new product evaluation and obtained CE certification from the European Union, and it incorporates two patented technologies, ensuring outstanding manufacturing quality. Its sleek and elegant design reflects the sophistication of modern manufacturing. This next-generation softgel capsule encapsulation machine meets the high standards of customers worldwide and is your dependable choice for producing high-quality softgel capsules.
The production line consists of a bottle feeder, bottle washer, far-infrared tunnel oven, filling and capping machine, light inspection machine, and labeling machine, which is specially designed for the production of round glass bottles, and completely covers the whole process of unpacking and feeding, water vapor internal and external washing, drying and sterilization, cooling, filling, and sealing, etc. As a GMP-compliant product independently developed by our company based on the actual situation of the domestic pharmaceutical industry, it adopts a PLC control system and photoelectric sensing technology, and the front and back equipment are linked to prevent the bottle from being squeezed and damaged. It has the advantages of stable production, high yield, convenient operation and maintenance, and low operating cost, and is especially suitable for the mechatronic and efficient production of oral preparations in glass bottles.
This fully automated canning production line is composed of a bottle feeding machine, bottle washing machine, sterilization machine, filling machine, cap orienting machine, and cap capping machine. The system seamlessly transitions bottles from sorting through washing and sterilization, then onto precise filling and secure capping. Equipped with advanced PLC control and photoelectric sensors, it ensures high production efficiency, stable operation, and low operating costs. Designed to meet stringent quality standards and GMP requirements, this integrated mechatronic solution is ideal for beverage, pharmaceutical, and other liquid product industries.
Our Anti-corrosion filling line features a PLC with a touchscreen HMI for reliable, user-friendly control; imported infrared sensors for precise positioning; high-quality domestic electrical components for button switches; quality variable frequency drive motors; and a premium chain belt that is wear-resistant, corrosion-resistant, low-noise, and easy to clean. The human-centric HMI displays graphical buttons for programs and sensor actions, supports multiple parameter storage, and allows both manual and automatic operations. It is ideally suited for filling a range of anti-corrosion products, including industrial anti-corrosion coatings, rust inhibitors, and protective sealants.
The small vial filling line achieves complete automation by integrating state-of-the-art capping and labeling machines. Designed for pharmaceutical factories and laboratories with small-scale filling requirements, it ensures precise dosing and secure sealing while optimizing production efficiency. The system minimizes manual intervention, enhances consistency, and meets stringent quality standards—making it ideal for both research and boutique manufacturing applications.
FAQS
Here are some frequently asked questions about bottle labeling machines.
A packaging machinery production line is an assembly of interconnected equipment designed to automate the process of packaging products. It encompasses various machines that handle tasks such as filling, sealing, labeling, and wrapping, ensuring products are packaged efficiently and consistently.
Packaging machinery varies based on the product and packaging requirements. Common types include filling machines, sealing machines, labeling machines, wrapping machines, and cartoning machines. Each type serves a specific function in the packaging process.
Selecting the appropriate packaging machinery depends on factors such as product type, production speed, packaging material, and budget. It’s essential to assess your specific needs and consult with manufacturers or industry experts to determine the best fit for your operations.
Automation in packaging machinery enhances efficiency, accuracy, and consistency. Automated systems reduce manual intervention, minimize errors, and increase production rates, leading to cost savings and improved product quality.
Regular maintenance is crucial for the longevity of packaging machinery. This includes routine inspections, timely lubrication, replacement of worn parts, and ensuring operators are adequately trained. Adhering to the manufacturer’s maintenance guidelines is essential.
Safety considerations include proper training for operators, regular maintenance checks, installation of safety guards, and adherence to operational guidelines. Ensuring the machinery complies with industry safety standards is also vital.
Packaging machinery directly affects product quality by ensuring consistent and precise packaging. Proper packaging protects products from contamination, damage, and spoilage, thereby maintaining their integrity and extending shelf life.
Recent trends include the integration of smart technologies like IoT for real-time monitoring, the use of robotics for enhanced precision, and the development of eco-friendly packaging solutions to reduce environmental impact.
Integration involves assessing compatibility with current equipment, ensuring synchronization of operations, and possibly upgrading existing systems. Collaborating with machinery manufacturers or integration specialists can facilitate a smooth transition.
Costs include the initial purchase price, installation, maintenance, and potential downtime during integration. It’s important to evaluate the return on investment by considering factors like increased production capacity, labor savings, and improved product quality.