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Thai Understanding the Wet Wipes Machine
Yang moden mesin tisu basah orchestrates every step—from unspooling giant rolls of nonwoven fabric to delivering perfectly moistened, individually sealed wipes. First, master rolls unwind under electronic tension control to prevent fabric stretch or misalignment. Next, a precisely calibrated pump or spray bar applies a lotion-and-water blend, often heated just enough to help active ingredients dissolve fully. This ensures each sheet maintains identical moisture and texture, whether it’s destined for a large pop-top tub, a slimline flow-wrapped pack, or a single-use sachet. Finally, servo-driven folding stations shape the web into stacks while high-speed cutters slice them to spec, and automated sealers lock in freshness within seconds.
What Is a Wet Wipes Machine?
At its core, a mesin tisu basah transforms wide master rolls—created by a wet-laid process where fibers are dispersed in water, bonded, then dried—into consumer-ready wipes. As the web feeds through the line, an inline applicator meters the lotion mix across its width, guided by feedback from sensors that verify coating thickness in real time. After wetting, the fabric is guided into folding modules (Z-fold, C-fold, quarter-fold, and more) tailored to your packaging format. Precision knives or rotary cutters then separate each wipe, and a downstream packaging unit—vertical-form-fill-seal for sachets or horizontal wrappers for larger packs—encloses the product, prints batch codes, and dispenses counted batches.
By integrating digital PLC controls and touchscreen HMIs, modern machines let operators switch formats in under 10 minutes, log production data for quality audits, and trigger maintenance alerts before wear affects output—keeping lines running smoothly around the clock.
Benefits of a Wet Wipes Production Line
Exceptional Throughput and Consistent Quality
Implementing an automated Wet Wipes Production Line empowers manufacturers to process over 500 million wipes per month on a single line. This high-capacity wet wipes production line delivers precise liquid dosing and uniform sheet weight every cycle, eliminating human error and ensuring consistent moisture content, texture and dimensions across every wipe.
Reduced Labor Requirements and Accelerated ROI
A fully integrated Wet Wipes Production Line automates key operations—folding, cutting, liquid dosing and counting—dramatically lowering labor costs and shortening operator training times. With PLC-driven controls and intuitive touchscreen HMIs, changeovers between different wipe formats happen in minutes, maximizing uptime and speeding up your return on investment.
Essential Components of a Wet Wipes Manufacturing Machine
Water Purification & Lotion Blending Module
The Wet Wipes Manufacturing Machine starts with an advanced water purification and precise lotion blending module. This system ensures every drop of water meets strict hygiene standards, while inline mixing tanks and dosing pumps keep lotion ratios exact—delivering consistent texture and skin-safe formulations throughout extended production runs.
Converting Section of the Wet Wipes Manufacturing Machine
In the converting section, the Wet Wipes Manufacturing Machine unwinds jumbo rolls, meters the purified lotion onto the substrate, and guides the web through high-precision folding and cutting stations. Servo-driven rollers maintain optimal web tension, reducing misalignment and sheet tears for a flawless end product every cycle.
Automated Packaging Unit for Wet Wipes Manufacturing Machine
The integrated packaging unit of the Wet Wipes Manufacturing Machine handles sachet forming, liquid injection, code printing, and batch counting at speeds up to 120 sachets per minute. With a stainless-steel frame and PLC control, format changes are completed in minutes, ensuring hygienic operation and rapid changeovers for different sachet sizes.
Popular Types of Wet Wipes Machines
High-Volume Wet Wipes Machines
Industrial-scale wet wipes machines are engineered for maximum throughput, unwinding multiple jumbo rolls in parallel and producing thousands of sheets per minute. These turnkey systems—priced from around US $125 600—can be tailored with features like automatic roll changeover, inline lotion dosing, and ultrasonic sealing to meet growing production demands.
Single-Sachet Wet Wipes Machines
Designed for single-use and travel formats, these wet wipes machines fold, fill, seal, and cut individual sachets in one continuous operation. With rapid format changeovers and speeds up to 120 sachets per minute, they’re perfect for alcohol pads, facial wipes, baby wipes, and flushable wipes.
Portable & Compact Wet Wipes Machines
Small-footprint wet wipes machines deliver consistent quality for pilot runs, niche products, and small batches. Their modular design and lower capital investment make them ideal for startups and specialty wipe producers focusing on sanitizing wipes, cosmetic wipes, or other customized formulations.
Talian Pengeluaran Tisu Basah YD-400W
Mesin Pembuat Wipes Basah Tunggal Alkohol Swab/Pad YD-250
Top Suppliers of Wet Wipes Machinery
Yundu Machinery
Yundu menonjol sebagai peneraju dalam pengeluaran berkualiti tinggi mesin pembuatan tisu basah sistem. Syarikat secara aktif menyepadukan teknologi canggih untuk menyampaikan mesin yang menawarkan kedua-dua kelajuan dan kecekapan. Selain itu, produk mereka direka untuk meminimumkan masa henti dan mengurangkan secara keseluruhan kos pembuatan kain lap basah. Sistem berprestasi tinggi mereka termasuk automasi termaju dan ciri kawalan kualiti yang memastikan output yang konsisten. Akibatnya, pelanggan mendapat manfaat daripada kos penyelenggaraan yang lebih rendah dan ROI yang lebih tinggi. Tambahan pula, syarikat menyediakan sokongan teknikal dan latihan yang meluas, memastikan pengendali boleh memaksimumkan potensi mesin dari hari pertama. Hasilnya, Yundu telah membina reputasi yang kukuh dalam industri sebagai pembekal yang boleh dipercayai mesin membuat tisu basah teknologi.
Kansan Machinery: Advanced Wet Wipes Machinery Solutions
Kansan Machinery leads the Wet Wipes Machinery market with its In-Vision SCADA integration. Their equipment delivers real-time production analytics, predictive maintenance alerts, and detailed performance reports—helping manufacturers maximize uptime and optimize wet wipes output.
TurPack: High-Performance Wet Wipes Machinery
TurPack specializes in premium single-sachet Wet Wipes Machinery. Built on robust stainless-steel frames and driven by PLC controls with touchscreen HMIs, their machines produce sachets from 60×80 mm to 110×120 mm at speeds up to 120 sachets per minute, ensuring fast changeovers and reliable operation.
Alibaba Marketplace: Versatile Wet Wipes Machinery Options
The Alibaba platform hosts thousands of Wet Wipes Machinery listings—from compact, entry-level units (US $8 389–9 499) to fully automated multi-roll production lines (over US $20 000). This marketplace enables manufacturers to compare specifications and pricing across a wide spectrum of wet wipes equipment.
10 Pengeluar Mesin Pembuat Tisu Basah Terbaik
| pangkat | Pengeluar | Penerangan Utama |
|---|---|---|
| 1 | Yundu | Mesin berkualiti tinggi dengan automasi termaju dan kawalan kualiti |
| 2 | Jentera Innovatech | Mesin cekap tenaga dengan automasi inovatif |
| 3 | Teknologi EcoWipe | Mesin mesra alam dengan teknologi mampan |
| 4 | Peralatan Kebersihan Utama | Mesin yang boleh dipercayai dengan ciri penyelenggaraan yang mudah |
| 5 | Jentera UltraClean | Mesin ketepatan dengan sistem automasi penuh |
| 6 | Sistem Lap Unggul | Pengeluaran berkelajuan tinggi dengan kawalan digital |
| 7 | Mesin Lap Ketepatan | Penyelesaian serba boleh untuk pelbagai skala pengeluaran |
| 8 | Sistem Kebersihan ProTech | Mesin berfokuskan produktiviti dengan masa henti yang minimum |
| 9 | Jentera Pengeluaran Elit | Penyelesaian pengeluaran berkelajuan tinggi dan cekap tenaga |
| 10 | Penyelesaian Lap Dinamik | Mesin ketepatan dengan kawalan digital moden |
For more details please see:Wet Wipes Manufacturing Machine Working Principle & Top 10 Manufacturers Guide
Cost Analysis: Wet Wipes Machine Price and Production Costs
Wet Wipes Machine Price – Purchase Investment
When evaluating your Wet Wipes Machine Price, entry-level units start at approximately US $8 500, while advanced multi-format baby-wipe lines can exceed US $120 000. Understanding this price range helps you select the right machine for your production scale and budget.
Per-Wipe Production Cost
Beyond the Wet Wipes Machine Price, raw-material costs significantly impact your per-unit expense. Depending on substrate grade, lotion formulation, and packaging format, each wipe can cost between US $0.07 and US $1.50 to produce.
Secondhand Wet Wipes Machine Price Options
Opting for a refurbished or used machine can reduce your Wet Wipes Machine Price by up to 40%. Remember to budget for potential maintenance, retrofitting, and certification to ensure continued, reliable operation.
Flushable Wipes Production and Wet Wipes Machine Price Considerations
Cottonelle® FreshCare® Flushable Wipes Adaptation
Manufacturers targeting flushable wipes must select machinery that balances dispersible substrates with specialized lotion blends. When evaluating Wet Wipes Machine Price, confirm your equipment supports adjustable wetting parameters—ensuring Cottonelle® FreshCare®–style sheets break down safely in sewer systems without sacrificing tensile strength.
Flushability Testing Protocols
Real-world simulation of sewer conditions is critical for performance validation. In documented tests, Cottonelle flushable wipes fragmented to toilet paper–like fibers within 30 minutes, demonstrating that the right equipment setup validates flushability claims. Factoring robust testing capabilities into your Wet Wipes Machine Price analysis helps secure regulatory compliance and brand trust.
Quality Control Optimization and Wet Wipes Machine Price
Addressing High-Volume Production Challenges
High-throughput lines can experience feed-rate fluctuations and misalignment, leading to sheet tears and unplanned downtime. Incorporating proactive maintenance schedules and precise raw-material handling into your Wet Wipes Machine Price calculation minimizes interruptions and lowers long-term operational costs.
Integrating SCADA for Predictive Maintenance
Adding SCADA monitoring—such as Kansan’s In-Vision system—provides real-time insights on line speed, moisture content, and equipment health. While this integration may affect your initial Wet Wipes Machine Price, the predictive alerts and remote diagnostics significantly enhance uptime and production consistency.
Future Trends Shaping Wet Wipes Machine Price
Eco-Friendly Packaging Innovations
Demand for sustainable solutions is driving the adoption of sachet machines compatible with compostable films and water-based inks. Investing in eco-capable equipment can influence your Wet Wipes Machine Price but positions your line for future regulatory and consumer trends.
Modular, Customizable Production Lines
Suppliers like Henan Yulu offer modular systems that switch between baby wipes, makeup remover wipes, and specialty cleaning wipes with minimal retooling. Though modular add-ons may increase your upfront Wet Wipes Machine Price, they deliver flexibility for rapid SKU expansion and reduce the need for separate lines.
Kesimpulan
Melabur dalam hak mesin tisu basah and production line unlocks high throughput, consistent quality, and strong ROI. By understanding component functions, comparing machine types, and evaluating total costs—including wet wipes manufacturing machine cost and raw-material expenses—you can select a solution that scales with your business. Integrate SCADA monitoring and pursue eco-friendly innovations to stay ahead in a competitive market.
Wet Wipes Machine Soalan Lazim
Here are some frequently asked questions about wet wipes machine.
A wet wipes machine is an automated production line that unwinds nonwoven fabric rolls, applies a precisely measured lotion-and-water solution, then folds and cuts the web into individual wipes. Integrated packaging modules seal each wipe in formats such as pocket-size packs or box dispensers to maintain moisture and hygiene.
Entry-level tabletop wet wipes machines start around US $17,500, while fully automated turnkey lines can exceed US $500,000 depending on capacity and features. Additional expenses for installation, operator training, and spare-parts packages can add another 10–20% to the initial purchase cost.
Standard semi-automatic sachet machines process between 80 and 120 sachets per minute, depending on model and sachet size. High-volume turnkey lines can scale up to 500 million wipes per month by running multiple master rolls in parallel.
Most wet wipes machines handle packaging into pocket-size packs or box dispensers for bulk wipes. Dedicated sachet machines produce individual pouches—commonly ranging from 60×80 mm to 110×120 mm—at speeds up to 120 sachets per minute.
Key drivers include production speed (units per minute), level of automation (fully PLC-controlled vs. semi-manual), and the quality of electronic control systems and mechanical components. Operating costs—covering raw materials (nonwoven substrate, lotions), utilities, and labor—also shape total cost of ownership.
After each production run, clean spray bars, seal jaws, and conveyors to prevent residue buildup and ensure hygienic operation. Follow a preventive maintenance schedule: lubricate bearings weekly, inspect sensors monthly, and update firmware quarterly to minimize unplanned downtime.
Leading global OEMs include Kansan Machinery (known for its SCADA-integrated lines) and TurPack (specializing in single-sachet solutions). Online marketplaces such as Alibaba list reliable manufacturers—always vet seller ratings, request video demos, and confirm warranty terms.
Inconsistent wetness often stems from blocked spray nozzles—clean or replace them to restore uniform lotion application. For seal failures and material jams, adjust heat-seal temperatures, verify web tension, and implement regular cleaning cycles.
Yes—many modern lines handle biodegradable, flushable substrates by adjusting lotion recipes and maintaining precise dosing control. However, “flushable” claims vary by region, and some products labeled flushable may still clog real-world sewage systems.
Smart machines now integrate IoT sensors and predictive-maintenance algorithms to optimize uptime and resource use in real time. Modular platforms allow rapid format changes (e.g., from flat-pack to cross-fold) and support dual-lotion dispensing for diversified product lines.
