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Thai What is a Double-head valveless ceramic plunger pump?
In industries that require high-precision fluid handling, such as pharmaceuticals, chemicals, and cosmetics, the double-head valveless ceramic plunger pump has become an essential solution. With its outstanding durability, chemical resistance, and volumetric accuracy, this pump is widely used for precise dosing and continuous fluid transfer in various applications.
This guide explores the pump’s structure, working principle, applications, key advantages, troubleshooting, and maintenance tips to help businesses make informed purchasing decisions.
Structure & Working Principle
1. Structural Features
- High-purity ceramic plungers: Made from 99.9% alumina and zirconia, ensuring superior wear resistance and chemical stability.
- Pump chamber sleeve: Optimized for accurate flow control and minimal fluid retention.
- Double-head configuration: Enables simultaneous dispensing of two different fluids or improves efficiency in high-throughput applications.
- Valveless design: Eliminates clogging issues commonly found in traditional valve-based pumps.
- Sealing system: Ensures leak-free operation and long-term performance stability.
2. Working Principle
The ceramic plunger reciprocates within the pump chamber, creating a suction phase that draws in liquid and a compression phase that discharges it with high precision. The valveless mechanism streamlines the fluid path, reducing turbulence and maintaining consistent volumetric accuracy.
Technical Specifications
| Model | YD-12-2 | YD-22-2 | YD-30-2 |
|---|---|---|---|
| Plunger Diameter | 12mm | 21.5mm | 30mm |
| Material | 99.9% alumina, zirconia | 99.9% alumina, zirconia | 99.9% alumina, zirconia |
| Throughput per Revolution | 0.13~1.5ml | 0.6~6ml | 1~10ml |
| Filling Accuracy | ≤±0.5% | Standard water, 30% maximum filling achieved | Standard water, 30% maximum filling achieved |
| Maximum Suction Height | 4m (measured with water as the medium) | 4m (measured with water as the medium) | 4m (measured with water as the medium) |
| Placement Angle & Pressure | 20°/0.5MPa | 20° / 0.5MPa | 20°/0.4MPa |
| Weight | 14.5kg | 14.5kg | 14.5kg |
Industry Applications & Case Studies
1. Applicable Industries
The double-head valveless ceramic plunger pump is widely used in industries requiring precision, contamination-free fluid handling, including:
- Pharmaceuticals: Ideal for blood samples, biological reagents, vaccines, oral solutions, and injectables.
- Food & Beverages: Used for food additives, flavorings, e-cigarette oils, and liquid supplements.
- Chemical Processing: Handles corrosive chemicals, strong acids, bases, and solvents.
- Cosmetics: Ensures precise filling of perfumes, serums, and skincare ingredients.
2. Case Studies
Case 1: Pharmaceutical Manufacturing
A pharmaceutical company needed a high-precision solution for vaccine dosing. The double-head valveless ceramic plunger pump provided ±0.5% accuracy, ensuring consistent liquid distribution and eliminating contamination risks.
Case 2: High-End Cosmetics Production
A luxury skincare brand implemented this pump for filling viscous serums with active ingredients. The valveless mechanism prevented clogging and ensured continuous, smooth operation.
Key Advantages
1. High Precision & Accuracy
- Delivers consistent volumetric dosing with ±0.5% precision.
- Reduces material wastage, enhancing cost-effectiveness.
2. Superior Corrosion Resistance
- Ideal for handling aggressive chemicals, acids, and alkalis.
- Eliminates risks of metal contamination, ensuring safe pharmaceutical and food applications.
3. Valve-Free System for Reduced Maintenance
- Prevents clogging and reduces downtime associated with traditional valve-based systems.
- Requires minimal maintenance, lowering operational costs.
4. Long Service Life & Versatility
- Ceramic materials ensure extended pump lifespan.
- Works efficiently with both high-viscosity and low-viscosity fluids.
Common Issues & Troubleshooting
| Issue | Possible Cause | Solution |
|---|---|---|
| Unstable Flow Rate | Air bubbles in suction line or high fluid viscosity | Check pipelines for air leaks; adjust fluid control parameters |
| Excessive Noise | Insufficient lubrication or worn-out plunger | Lubricate the system and replace worn components |
| Fluid Leakage | Worn-out seals or improper assembly | Replace seals and ensure correct installation |
Maintenance & Best Practices
- Routine Cleaning: Clean the ceramic plunger and pump chamber regularly to prevent fluid residue buildup.
- Lubrication: Ensure proper lubrication of moving parts to minimize wear and operational noise.
- Sealing Inspection: Periodically check and replace seals to maintain leak-free performance.
- Operating Guidelines: Avoid excessive speed changes that could impact precision and flow consistency.
Conclusion
The double-head valveless ceramic plunger pump is a state-of-the-art solution for industries requiring high-precision liquid handling. Its accuracy, durability, and corrosion resistance make it ideal for pharmaceuticals, chemicals, cosmetics, and food processing.
Are you looking for the best high-precision liquid transfer pump? Contact us today for more details and a customized quote!
