In modern liquid filling production lines, efficiency and precision are crucial. Three key steps ensure a smooth process: bottle unscrambling, filling, and capping. These steps help maintain high production output while ensuring the quality and consistency of liquid products. To achieve this, manufacturers rely on advanced machinery, including the Automatic Bottle Unscrambler, Automatic Rotary Bottle Filling Machine With 18 Head For Sauce,Vinegar and Beverage YDGZ-18, and the Frequency conversion high speed capping machine. Let’s explore how these machines work together to streamline production.

Step 1: Bottle Unscrambling with the Automatic Bottle Unscrambler

Product Description:

The Automatic Bottle Unscrambler is designed for the automatic conveying of round and square bottles. It can be connected to labeling machines, filling machines, and capping machines to achieve automated bottle feeding, thereby improving production efficiency. Additionally, it can serve as a buffering platform at intermediate points in the production line, reducing conveyor belt length and optimizing the workflow.

Key Features:

1. Wide Bottle Compatibility – Adjustable to accommodate various bottle sizes and shapes, ensuring high adaptability.
2. Adjustable Conveying Speed – The bottle conveying speed ranges from 30 to 200 bottles per minute, with stepless speed adjustment for flexible production scheduling.
3. Enhanced Efficiency – Automates bottle feeding, organizing, and conveying, reducing manual labor intensity and improving overall production efficiency.
4. Simple and Stable Structure – Designed for reliable performance with a straightforward structure, ensuring stability and easy maintenance.

Working Principle:

1. Rotary Disc Drive – The unscrambler’s glass rotary disc drives the bottles to rotate in a controlled manner.
2. Bottle Alignment – Under the influence of the bottle guiding plates, the bottles gradually move toward the edge of the rotary disc, ensuring orderly arrangement.
3. Orderly Output – The properly aligned bottles are guided through the unscrambler’s output channel, smoothly transitioning to the next stage of production (such as filling or labeling).

This automated process ensures continuous and stable bottle conveying, eliminating inefficiencies associated with manual handling and enhancing the overall performance of the production line.

Equipment parameters:

 Step 2: Filling with the Automatic Rotary Bottle Filling Machine With 18 Head For Sauce,Vinegar and Beverage YDGZ-18

Product Description:

The Automatic Rotary Bottle Filling Machine With 18 Head For Sauce, Vinegar and Beverage (YDGZ-18) is a state-of-the-art, fully automatic filling system engineered for efficient and precise liquid filling operations. It features an 18-head differential pressure vacuum filling mechanism that guarantees equal filling levels while being both bubble-proof and drip-proof. The machine is designed with a separate material tank and filling valve to ensure stable filling and facilitate easy cleaning. Constructed entirely with high-quality stainless steel—316L for all material contact parts and 304 for the exterior—it meets strict food sanitation standards, making it ideal for industries handling sauces, vinegars, and beverages.

Working Principle:

The YDGZ-18 operates on the principle of differential pressure vacuum filling. An auger feeder consistently delivers the liquid from an independent material tank to the filling valve, ensuring a steady and precise flow. As bottles are accurately positioned on the rotary platform, the 18-head vacuum system simultaneously fills them to an equal level, while its anti-bubbling and anti-dripping design minimizes any overflow or waste. The integrated multi-function operation panel allows operators to adjust settings and monitor the process in real time, ensuring optimal performance. Furthermore, the Clean-in-Place (CIP) cleaning system enables efficient maintenance and hygiene, guaranteeing a continuous and reliable production process.

Equipment parameters:

Step 3: Capping with the Frequency conversion high speed capping machine

Product Description:

The Frequency Conversion High-Speed Capping Machine is a state-of-the-art solution designed to meet high-capacity production requirements. It features an advanced human-machine interface (HMI) for intuitive operation and is governed by a robust PLC system. With its sleek 304 stainless steel exterior, this machine not only provides durability but also an attractive appearance. The innovative eight-wheel capping mechanism ensures rapid capping speeds while effectively preventing the breakage of anti-theft caps and any damage to bottle lids.

Designed for versatility, the machine requires only simple adjustments—altering the gap between the synchronous belt and the capping wheel, as well as the machine frame height—to accommodate a wide range of bottle specifications. It is suitable for various bottle types, including round, square, flattened round, and flattened square bottles, making it ideal for both standalone applications and integration into larger production lines where different bottle sizes need to be processed without replacing parts.

Working Principle:

Automated Operation with Advanced Controls:
The machine operates using a frequency conversion system, which allows precise speed adjustments and energy-efficient performance. The advanced HMI enables operators to monitor and fine-tune settings, while the PLC ensures synchronized and stable operation throughout the capping process.

Eight-Wheel Capping Mechanism:
During operation, eight capping wheels rotate at high speeds, ensuring that each bottle is capped quickly and securely. The design of the capping system minimizes the risk of damaging anti-theft features and bottle lids.

Adjustability and Versatility:
The capping machine is engineered to adapt to various bottle shapes and sizes. By adjusting the spacing of the synchronous belt and the capping wheels, as well as the machine’s frame height, the system can efficiently handle bottles of different dimensions. This flexibility allows the machine to cap a range of bottles—whether round, square, or flattened—without requiring any component replacement.

Seamless Integration:
Suitable for use as an independent rack-style unit or as part of a larger production line, this machine meets the demands of high-volume capping operations while offering easy changeovers for different bottle specifications.

Equipment parameters:

Conclusion

By integrating the Automatic Bottle Unscrambler, Automatic Rotary Bottle Filling Machine With 18 Head For Sauce,Vinegar and Beverage YDGZ-18, and the Frequency conversion high speed capping machine, manufacturers can achieve an efficient, high-speed, and reliable liquid filling production line. These machines work in harmony to streamline production, maintain product quality, and increase output, making them essential for businesses in the beverage, sauce, and liquid food industries.

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