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Thai Anti-corrosion filling line
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Anti-corrosion Filling Line
Our anti-corrosion filling line features a PLC with a touchscreen HMI for reliable, user-friendly control; imported infrared sensors for precise positioning; high-quality domestic electrical components for button switches; quality variable frequency drive motors; and a premium chain belt that is wear-resistant, corrosion-resistant, low-noise, and easy to clean. The human-centric HMI displays graphical buttons for programs and sensor actions, supports multiple parameter storage, and allows both manual and automatic operations. It is ideally suited for filling a range of anti-corrosion products, including industrial anti-corrosion coatings, rust inhibitors, and protective sealants.
Anti-corrosion filling line overview
Our company is a professional manufacturer of packaging machinery. It has many years of industry experience, advanced technology, reliable quality, lifelong after-sales service and other advantages. It has a good reputation in the industry, especially in non-standard design. It has rich experience and has the ability to design the whole line, and can directly provide “turnkey” service. Design, processing, assembly and debugging are all done by our own professional team, so that we can truly ensure quality and quantity and deliver on time.
This line has the following characteristics:
● Adopting PLC and touch screen human-machine interface, the program control is convenient and reliable, and the operation is simple and convenient.
● The whole line adopts imported infrared sensors, and the position control is accurate.
● The button switches of the whole line adopt domestic high-quality electrical components.
● The conveying motor of the whole line adopts domestic high-quality variable frequency speed regulating motor.
● The conveyor belt of the whole line adopts high-quality chain belt, which is wear-resistant and corrosion-resistant, low noise and easy to clean.
● The human-machine interface embodies the people-oriented concept, displays the program and sensor actuator with relevant graphic buttons, has multiple sets of parameter storage functions, and provides conventional simple processing methods and usage methods.
● Manual operation and automatic operation of each action can be realized on the human-machine interface.
3D diagram of equipment distribution of anti-corrosion filling line
Anti-corrosion filling line notes:
1. The dimensions and appearance in the figure will be different in actual design. Please let us know if your company’s factory has restrictions.
2. The filling material is pumped to the filling machine box by an anti-corrosion pump. The box is independently external, and then the material box is divided into 16 outlets. The material is pumped and filled by 16 gear pumps. The gear pump uses a 316 stainless steel cylinder.
3. The filling material is bleach, so all parts of this line that come into contact with the material must use corrosion-resistant PVC materials (including the box, pipeline, filling nozzle, guardrail, conveyor belt and conveyor side panel)
4. The filling machine and capping machine must have an outer cover and a PVC exhaust interface. The conveyor belt between the machines must be equipped with a plexiglass cover and an exhaust interface.
5. The parts of the filling machine and capping machine that may come into contact with the material must be sprayed with PTFE anti-corrosion resin.
6. Solution flow: Manually pour bottles into the bottle unscrambler hopper → Automatic bottle feeding → Automatic centrifugal bottle unscrambler→ Automatic 16-head follow-up filling → Automatic capping → Automatic rotary capping→ Automatic round bottle labeling → Manual packing and boxing
2D diagram of equipment distribution of anti-corrosion filling production line
Equipment technical parameters and main configuration
Our automatic centrifugal bottle unscrambler features PLC and touchscreen HMI control for easy operation, infrared sensors for precise positioning, and a durable, low-noise conveyor system. It ensures efficient and reliable bottle sorting for anti-corrosion product filling lines.
| Specification | Details |
|---|---|
| Suitable Specification | Customized as per provided samples |
| Bottle Feeding Mode | Automatic bottle feeding via elevator |
| Bottle Unscrambling Mode | Electric centrifugal turntable unscrambling |
| Speed | Approx. 6000 bottles/hour (based on 1L bottle) |
| Material | Stainless steel frame |
| Program Control | PLC and touch screen control |
| Total Power | Approx. 4KW AC220 50/60Hz |
| Specification | Details |
|---|---|
| Filling Head Quantity | 16 |
| Filling Capacity | 1L |
| Filling Mode | Gear pump quantitative multi-head tracking filling |
| Filling Speed | Approx. 6000 bottles/hour (based on 1L bottle) |
| Filling Accuracy | ±1% |
| Material | Filling machine frame made of 304# stainless steel with PVC cover |
| Program Control | PLC + Touch Screen |
| Contact Liquid Parts Material | 316 stainless steel (filling pump), PVC |
| Air Pressure | 0.6-0.8MPa |
| Conveyor Belt | 82mm wide PP chain plate, speed 0-15m/min, height from ground 850mm±25mm |
| Conveyor Motor | Servo Motor |
| Power | Approx. 4KW/AC220V/380V 50/60HZ |
| Specification | Details |
|---|---|
| Cap Sorting Method | Belt elevator sorting (different specifications require part replacement) |
| Suitable Bottle Specifications | Customized as per provided samples |
| Cap Feeding Method | Rotary cap picking and placing |
| Capping Method | Rotary multi-head capping |
| Speed | Approx. 6000 bottles/hour |
| Material | Frame made of 304# stainless steel |
| Program Control | PLC + Touch Screen Control |
| Conveyor Belt | 82mm wide PP chain plate, speed 0-15m/min, height from ground 850mm±25mm |
| Total Power | Approx. 5KW |
| Air Pressure | 0.6-0.8MPa |
| Specification | Details |
|---|---|
| Applicable Bottle Range | Customized as per provided samples |
| Applicable Label Range | Customized as per provided samples (non-transparent self-adhesive labels) |
| Production Capacity | Approx. 6000 bottles/hour |
| Labeling Accuracy | ±1mm |
| Conveyor Belt | 82mm wide POM chain plate, speed 0-15m/min, height from ground 850mm±25mm |
| Power Supply | 220V/50HZ Single Phase |
| Total Power | Approx. 0.6KW |
| Program Control | PLC and Touch Screen HMI |
| Applicable Label Roll | Inner diameter 76mm, maximum outer diameter 300mm |
| Specification | Details |
|---|---|
| Frame | 304# Stainless Steel |
| Machine Feet | 304# Stainless Steel |
| Conveyor Belt | 82mm wide POM chain plate, speed 0-15m/min, height from ground 850mm±25mm |
| Packing Table | 500mm high non-powered roller |
FAQS
Here are some frequently asked questions about anti-corrosion filling line.
An anti-corrosion filling line is a specialized assembly of machinery designed to fill containers with corrosive liquids, incorporating materials and technologies that resist corrosion to ensure durability and safety.
These lines are ideal for filling containers with corrosive substances such as acids, alkalis, bleach, and other chemical solutions.
Materials like high-grade stainless steel, specialized plastics, and corrosion-resistant coatings are commonly used to withstand harsh chemicals.
Programmable Logic Controllers (PLC) combined with touchscreen Human-Machine Interfaces (HMI) provide user-friendly, reliable control, allowing operators to easily monitor and adjust the filling process.
Infrared sensors ensure precise positioning and detection of containers, enhancing accuracy and efficiency in the filling process.
Yes, many systems are designed with adjustable components to handle various container shapes and sizes.
Regular inspections, cleaning, and timely replacement of worn parts are essential to maintain optimal performance and longevity.
Yes, manufacturers often offer customization options to meet specific production requirements and accommodate unique product characteristics.
Features such as leak detection systems, emergency stop buttons, and protective enclosures are commonly integrated to ensure operator safety.
By automating the filling process and incorporating precise control systems, these lines reduce manual labor, minimize errors, and increase throughput.
